Grain Based Alcohol (Distillery)

Ethanol, also called ethyl alcohol, grain alcohol or drinking alcohol, is a volatile, flammable, colorless liquid. It is a psychoactive drug, best known as the type of alcohol found in alcoholic beverages and in thermometers. In common usage, it is often referred to simply as alcohol. We provide this chemical with a great degree of purity, & available for a wide range of industrial applications in industrial sectors such as pharma, flavour and fragrances, healthcare and food industries etc. Ethanol has widespread use as a solvent of substances intended for human contact or consumption, including scents, flavorings, colorings, and medicines. In chemistry, it is both an essential solvent and a feedstock for the synthesis of other products. It has a long history as a fuel for heat and light and also as a fuel for internal combustion engines. Neutral alcohol is used for the production of white spirit such as gin and vodka but also as a base for a wide range of flavoured alcoholic beverages. The production of neutral alcohol from malt, grape, apple or sugar has considerably increased over the last few years. There may be local alcohol taxation advantages. This is available in a ready-to-pitch, active form, with proven cost effectiveness versus propagation. Now some grain based distilleries are also coming in India. The scope for grain base alcohol is good, because molasses is not available easily through out the year in comparison of grains. Fuel Ethanol could be blended in various proportions in Petrol usually 5 to 10% by volume. In Brazil, ethanol is added 24% by volume in gasoline (petrol). In U.S.A. Ethanol E10 (absolute ethanol 10% by volume) and ethanol E 85 (absolute ethanol 85% by volume) are popular in flexible fuel vehicles, which can run on either gasoline or ethanol. Fuel Ethanol can be used as on Oxygenate in Petrol. It reduces emission of carbon monoxide by taking combustion to completion. It replaces tetraethyl lead or MTBE, from contaminating surface water. Ethanol maintains the carbon cycle of nature, reducing the greenhouse effect. It is made from renewable sources of material like agricultural products., etc., molasses and prevents depletion of limited sources like fossil fuels. It employees renewable source of energy through a natural route and it reduces dependents on imported crude. As concerns about our nation dependence on foreign oil increase, and awareness on environmental impacts of petroleum increases, the interest in alternative fuels like ethanol is emerging. In many ways ethanol is an ideal transportation fuel. It is better for the environment than petroleum, it is domestically produced, and its use supports farmers and rural economies. By switching to ethanol fuels and advanced vehicle technologies, fleet owners are leading the way to both energy security and cleaner air. The oil companies in India have decided to have the blending units located region wise instead of centralizing at the refinery itself for optimizing transportation cost of petrol. Since the project is located at Salempur, which is about 40 kms from Mathura where the nearest refinery is available, irrespective of locating the blending units at region wise or at refinery, the transportation cost will be minimal. The fuel ethanol manufacturing is a sunrise industry with an excellent potential for growth as it is being introduced first time in India. In U.S.A. and Brazil fuel ethanol is in use for over 20 years and proven technology is already available. Being one of the first unit to start the manufacturing of fuel ethanol MML will be have the momentum of early start. Liquor industry has always remained under strict governmental control in terms of capacity creation, distribution, and taxation. While overall public perception spells restraint, it is the symbol of high life even in puritan India. The industry posses a dilemma to the state, borne by the temptation of large revenues, on the one hand, and the embarrassment in giving encouragement to drinking, on the other. The over Rs 250 bn liquor industry sells around 400 mn cases annually. A large peg of this - 65% - is whisky, followed by brandy and gin at 13%, rum at 17% while the white spirits account for 3% of the market share. Of this, the Indian-made foreign liquor (IMFL) accounts for Rs 78 bn (86 mn cases) with whisky alone constituting for 95%. Besides, there is a large 200-mn cases market of low-priced country liquor. Indian spirit market also consumes branded country liquor worth Rs 125 bn and unbranded country liquor worth Rs 50 bn. India has a small market for wines too, about Rs 500 mn a year. Around 70,000 cases of champagne and 4,000 cases of cognac are also sold annually in the Indian market.


Detailed Project Report contains

1. Introduction
2. Properties
3. BIS (Bureau of Indian Standard) Specifications & Requirements
4. Uses & Applications
5. Present Indian Market Position
6. Expected Future Demand
7. Process of Manufacturing
8. Names and Addresses of Existing Units (Present Manufactures)
9. List of Plant & Machineries
10. Miscellaneous Items and Accessories
11. Instruments
12. Laboratory Equipments and Accessories
13. Electrification
14. Electric Load and Water
15. Maintenance
16. Suppliers/Manufacturers of Plant and Machineries
17. Process of Manufacture
18. Flow Sheet Diagram
19. List of Raw Materials
20. Availability of Raw Materials
21. Cost/Rates of Raw Materials
22. Requirement of Staff & Labour
23. Personnel Management
24. Skilled & Unskilled Labour
25. Requirement of Land Area
26. Rates of the Land
27. Built up Area,
28. Cost of Raw Materials
29. Cost of Land & Building
30. Cost of Plant & Machineries
31. Fixed Capital Investment
32. Working Capital
33. Project Cost
34. Capital Formation
35. Cost of Production
36. Profitability Analysis
37. Break Even Point,
38. Cash Flow Statement for 5 to 10 Years
39. Depreciation Chart
40. Projected Balance Sheet
41. Land Man Ratio etc.



Project Reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.
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